Piccolo Headjoint Corks

Just like your flute, your piccolo has a headjoint cork assembly.  We happened to stop by the testing room when headjoint corks were being installed, so we thought it would be a great opportunity to find out more about them!

Getting ready to secure and position the nut.

Piccolo headjoint corks (again, just like flute) will need to be replaced from time to time.  How can you tell if it's time to replace your piccolo headjoint cork?  Well, if your sound becomes "mushy" and unfocused, it's most likely time to change the cork.  Also, it's important that the nut in the cork assembly is glued down to avoid any issues like the nut coming loose and causing a buzz or rattle.  If the nut becomes loose, you will hear a buzzing or rattling sound when you play. You can also shake the headjoint to check for any rattling.

Unlike metal flutes, there is much more movement with wood.  As we know, wood expands and contracts, so there is more potential movement with the headjoint cork.  You'll want to check your headjoint cork regularly, and you can do this with your swabstick.  The mark on the swabstick should be in the middle of the embouchure hole.  If you find that the headjoint cork is out of adjustment too often, it may be time to replace it!

New headjoint corks ready to go!

Cork is properly positioned!

Headjoint Styles

Have you ever wondered what style of Powell headjoint you have?  If you purchased the headjoint in the last 24 years, there is definitely a way to find out.  However, if your headjoint was made before 1990, chances are that it will not have been assigned a serial number,  In fact, Marketing Manager, Christina Cobas, helped shed some light on the subject.  She said that when Mr. Powell opened his company in 1927, he had one headjoint cut.  This remained for several decades, and the headjoints were not assigned serial numbers.  All of the headjoints were not exactly the same, though, because the headjoints could be cut to a basic style and then adjusted to allow for certain characteristics that the customer preferred.  She shared that in the early days of the company, Mr. Powell knew that teachers and performers liked their headjoints a certain way, so the headjoints would be customized to meet the preferences of the customer's teacher.

Fast forward to 1990, and serial numbers were assigned to headjoints since there were different styles available.  Today, there are four headjoint styles: Signature, Soloist, Philharmonic, and Venti.  The computer database at the Powell office maintains all the records of the headjoints by serial number.  The database records provide specs on the headjoints, including the style and materials (of the tube, lip plate, and wall).

In order to find out what style of headjoint you have (assuming it was made within the last 10 years), you will first need to find the serial number.  The serial number is etched by hand in the inside of the headjoint, between the cork assembly and crown.  So, you'll need to unscrew the crown and then look for the serial number.  Flute finisher Karl Kornfeld helped us a bit by telling us that the number should be located on the side opposite the embouchure hole.  It can be difficult to see the number, so we made a video below to demonstrate.  You may need to use a magnifying lens -- or even the zoom feature of your camera or smartphone to help get a better look.  Once you find the number, you'll need to contact Powell to find out what style you have.  Unfortunately, only the flute serial numbers are searchable through Powell's online search feature on the website.  However, the website does have a "contact us" page that lists contact information for the company.

* Note - If your headjoint is more than 10 years old, the serial number will be on the underside of the lip plate. 

Changing the Crown

We recently opened up a discussion on our Facebook page inviting readers to post questions for our blogs.  The question selected for this week's Flute Builder came to us from Cara West.  She asked, "Could changing the headjoint crown be a good alternative to changing a headjoint?"

We checked in with Rebecca Eckles on this one.  Rebecca told us that there are several things that could make a difference with your headjoint, including the cork assembly.  She said that many people haven't had their headjoiut corks changed in a long time, so it's possible that air could be leaking from a loose cork.  When this is the issue, once the headjoint cork is replaced, the headjoint seals properly, and air flows freely.

As for the crown specifically, Rebecca tells us that it is a good place to start -- especially if you do not have the money for a new headjoint.  Obviously, there is a big difference between a few hundred dollars and a few thousand dollars!  However, the effects of changing the crown are really subjective and depend on the player.  Rebecca tells us that crowns are "different things to different people."  When it comes to headjoints, a new crown can certainly "give it new life."  She says, "Sometimes the crown is called the magic button."  We thought that summed it up perfectly!  So, if you are curious, try some different crowns, and see what they can do for you!

Many headjoints without crowns in the testing room!

A few crowns to try on the headjoints in the testing room.